Produkty dla drewno (328)

The forming line consists of machines for orienting and forming a multi-layer strand mat for OSB production. The forming line consists of two mat formers including disc orienter heads to create the surface layer and one or two mat formers including pocket orienter heads to create the core layer. The threelayer strand mat thus produced enables high orienting degrees and is a prerequisite for meeting the relevant OSB-standard requirements. Additional devices for quality monitoring complete the function of Siempelkamp’s forming line. The plant modules can be adjusted to the respective requirements thus preparing the mat optimally for its compaction in a ContiRoll®. The equipment is designed to produce board thicknesses between 6 and 38 mm without any problem. The forming belt conveyor is a modular design as well tuned to plant output and feasible board formats.

Classication of particles, that is to say their separation into fractions of identical and homogeneous particlesize, is a fundamental prerequisite for achieving both outstanding mechanical properties and excellent boards.Oscillating screens are well-proven and widely used machines serving thispurpose, the required performance of which in terms of capacity and number of screened fractions has undergone a considerable increase throughout the years.CMC TEXPAN'S oscillating screens are suitable for wet and dry materials, particles and chips. They ensure a precise classication of wood material into dierent fractions, which are then conveyed to further processing.The principle of operation is based on the oscillation of a screening casing, housing several sifting decks inside.

The EcoResinator is particularly suited to full the specic demands that are made on the technology employed for the glue-blending system used to manufacture MDF. Siempelkamp has equipped the EcoResinator with Schlick two-component nozzles. The second component that is used with the glue is steam. The size of the glue droplets is set with the help of the steam pressure and quantity. The corresponding parameters required for achieving the best possible application of glue based on the breboard's density are stored in the program. The optimised gluing methods may either be used to improve strength with the same amounts of wood and glue o and bres while preserving the same strength. The EcoResinator can potentially save up to 15% of glue over classic b recommended for all MDF plants. The EcoResinator also oers benets when existing plants are modied at a later point in time. The glue-blending sy within 24 hours.

Ventapp dampers are used for controlling hot, ue and process gases in various industrial branches often in connection with VENTAPP industrial fans.Process optimisation and consistency, increased energy eciency - VENTAPP oers a wide range of high-quality industrial dampers and air intakecontrollers designed even for the most extreme boundary conditions. Ampleaccessories like monitoring equipment, special switches, add-on sets and closing devices ensure adequate adjustment to the production process. FeaturesSingle or multi-vane control dampers for controlling stable processes Safety dampers with self-triggering counterweights to respond toemergencies and ensure safe maintenanceControl and non-return valves with heatable seal air to prevent overpressure and corrosionAir intake controls for energy ecient blower controlAdvantagesCustomer-specic manufactureRobust designHigh ependability and operational safety Diverse accessoriesMaintenance and repair servicesquare up to 3,000 x 8,000 mm

Thickness measuring systems THICK-SCAN behind the ContiRoll® optimizes the process and to reduces the costs while, at the same time, assuring the quality standard. If the gauges are located in the sanding line, the tool life of the sanding belts is enhanced and the quality is assured. The time is long past since panel thickness tolerances have been measured during production by handheld devices. Today, however, such measurement is carried out continuously online. In the majority of plants, quality control is not the rst priority for new investment for online thickness measurement. The current trend is to achieve the enormous potential savings in wood raw material, resin and energy consumption. If the upper tolerance level is exceeded, valuable resources are wasted. The Thickness Gauge prevents such losses. It is robust and reliable.

The rotor debarker is ideal for use wherever reliably and thoroughly debarked logs are required. The abrasive debarking tools make the rotor debarker the rst choice for logs that are especially hard to debark and for frozen wood. The narrow design ensures the parallel position of the logs in the machine. The modular design allows high exibility for a needs-based log feed. Key features Modular design Needs-based conguration according to throughput amount, type of wood, and degree of debarking Debarking by means of abrasive and wear-resistant debarking tools Advantages Adjustable degree of debarking Suitable for frozen logs (permafrost) Suitable for logs with dierent diameters Quiet operation Options 2 or 3 rotors per section

The continuous non-contact Area-Weight Scale CONTI-SCALE X MULTIENERGY determines the panel weight and its distribution during production by measuring the area-weight and by taking the known panel dimensions into account. CONTI-SCALE X MULTIENERGY uses X-ray technology. Two X-ray tubes are located on a horizontal frame above the panel. The low energy X-ray beams are focused across the production width, but scan the full width of the panel. Metal plates on each side of the system prevent someone reaching inside the radiation area. There is no risk to human body parts which might stay beside/outside the system. The X-ray energy will be absorbed. Several detectors are lined up along the lower beam under the panel to measure (per track) the absorbed X-ray energy. This is how the area-weight is measured.

The PALLMANN rener system produces high quality bers from chips, saw dust, shavings, and annual plants for MDF, HDF, and insulation board production. PALLMANN supplies complete plants consisting of perfectly coordinated components to ensure the highest ber quality with minimal energy input. High quality ber production for MDF, HDF and insulation board plants with PALLMANN rening systems Chip bin for pre-steaming of chips: The closed design of the bin with downward tapering base is equipped with vibrating motors to ensure a continuous discharge. Circular steam injection results in perfect pre-tempering of the chips. Integrated load cells allow the online presentation of the lling level of the chips inside the bin. Plug screw: The extremely heavy and robust plug screw feeds the chips reliably into the digester and squeezes out excess water by doing so. The position compensation, caused by the thermal expansion of the digester

Büttner's fash-tube dryers are most versatile and extremely ecient. The dryer systems are used for drying material having high levels of surface moisture or a specic surface area. They are, for example, used to pre-dry wood akes before they are conveyed into drum dryers. Flash tube dryers are also used as the principal dryers for drying bres to be used in MDF production. For many years Büttner's ash tube dryers have been in operation successfully in many dierent industrial sectors all over the world Features Water evaporation of up to more than 70 t/h per unit depending on the product Drying within just a few seconds, the material is then already mechanically separated and conveyed to the downstream drum dryer. Flash tube dryers may be heated in many dierent ways, for example: Flue gas from grate ring Büttner gas line burners Hot gas from gas turbines or gas motors Indirectly by heat exchangers for steam or thermal oil Any combination of the heating methods mentioned above

The ultra-thin board package consists of a special cylinder conguration with additional double-acting cylinders. Its concept enables the production of ultra-thin engineered boards in a reliable and stable process. A standard ContiRoll® has a degassing zone in its front section. Double-acting cylinders serve to lift the sides of the press gap to enable a controlled degassing. Since ultra-thin boards are produced at especially high speeds, this standard degassing zone is not long enough for the mat to degas. The optional ultra-thin board package includes additional dierential cylinders functioning as double-acting cylinders to extend the degassing zone signicantly. Dierential cylinders in the remaining part of the press ensure that the upper and the lower steel belts do not make contact during ultra-thin board production, even if there were no mat in-between. Features Additional dierential cylinders operating as double-acting cylinders

Professional size reduction technology for the production of chips from dierent types of wood is at the beginning of particleboard production. The quality of the chips determines the quality of the panel. Anything neglected at this stage of the process cannot be made up later on. For this reason Siempelkamp oers the complete range of machines for the production of high-quality surface and core layer chips. With technology for the screening, cleaning, secondary crushing, storing, dosing, sifting, and, of course, chipping and chip transportation, the production of high-quality surface and core layer chips is guaranteed Features, Function Chip screening systems, perfectly tailored to the plant‘s capacity, divide the material ow into three fractions – nes, useable chips, and oversize chips. The separation in fractions leads to a very ecient complete process.

The stack of boards needs to be separated again for the subsequent processes. Siempelkamp provides process-reliable, dependable solutions for all products and board properties here. Features and functions Stack feeding using forklift trucks, aisle vehicles or conveyors Board separation and feeding from the stack by the highly dynamic Siempelkamp feeding system. Advantages Absolutely process-reliable for all products (e.g. MDF, particleboard, OSB), board thicknesses and lengths irrespective of the width Variants, options Buer for interruption-free feeding during stack changes Protection board handling.

HPC-40 is a roller rod chain with clearly dened characteristics developed with regard to modern mechatronic monitoring systems - created to enable reliable performance monitoring. Modern, computer-aided, reproducible manufacturing processes enable a more precise assembly of the individual components thus extending their service lives signicantly. Sensors monitor the wear thus contributing to an extended overall service life od HPC-40. For HPC-40, it was possible to extend the breaking load by 30 % and the fatigue strength by 40 %, as we were able to eliminate the risk of fatigue factors. Existing plants can, of course, be retrotted with the new HPC-40. HPC-40 helps fully utilise the features and functions of a modern ContiRoll® in a fast continuous operation

The quality and consistency of akes have a signicant inuence on board properties. Knife-ring akers are exible and can be individually adjusted to meet aking requirements. The professional preparation of chips leads to the right akes for particleboard. Features, Function Chip feed system with vibration chute and magnetic drum Integrated heavy particle separator Impeller used to distribute chips Counter-rotating principle of the knife ring Chip width adjustable by knife protrusion Bottom discharge Advantages Consistent ake quality High throughput rates Quick knife changes Precise knife adjustment Uniform utilization of all knives No clogging even at high moisture content Economic to operate and maintain Robust, reliable, and durable

The cooling and stacking line, which is downstream of the ContiRoll, is the rst part of the nishing line. This is where the continuous process becomes a discontinuous one and the boards are cut from the endless mat. The cooling and stacking line is the rst section of an intralogistical concept that Siempelkamp develops with the customer: We work with the plant owner to dene the best master-board formats that will allow the later end-product formats to be made without ocuts. We develop all downstream processes for the master board and product on the basis of optimum material ows in constant dialogue with the customer. To this end, Siempelkamp sets up a team of experts that will act as the reliable partner throughout the process – from the intralogistical concept, technical implementation, assembly and commissioning/start-up to ongoing support. Preferred widths:4, 6, 7, 8, 9, and 10 ft

The hydraulic hot presses have been dimensioned in such a way that they are able to exert and evenly distribute a specic pressure of at least 400 N/cm² on the product. Features, function The loader takes up the pressing batch at the transfer station. The previous nished board is removed from the press and the new press batch is transferred into it. The subsequent pressing time depends on the resin's reactivity, the selected pressure and the set temperature Advantages The press uses a multi-cylinder design that, with the pliant hot platens used, permits the specic pressure on the product to be set very precisely. Path-controlled press operation permits a cylinder movement that is technologically optimised with the loader’s and unloader’s cycle times tuned accordingly.

Stacks are created in the high-stack forming section that are then transported to the maturing section to enable the glue to cure. Interim stacks are created on the package-forming table that are built up to high stacks Features High stacks of up to ve metres high Max. weight 60 t Option Protection boards as the top and bottom board

CMC TEXPAN's roller separators are very suitable for processing fresh and recycled wood; they oer high performance when processing wet or semi-wet wood materials. Their principle of operation is based on the rotation of a group of rollers provided with a specic prole or disc pattern; they are adequately spaced apart, whereby such spacing denes the particle size selected. The material is bouncing on the rollers to separate the fractions. Particles of a size smaller than the gap between the rollers pass through the roller spacing. Larger particles are conveyed by the rollers and discharged. The size of the desired fractions can be simply adjusted by changing the gaps between the rollers and/or by using rollers with dierent patterns. "SRD" type - for pre-crushed material "SRU" type - for all typical applications and numbers of fractions "SRO" type - for wet or dry strands

CMC TEXPAN oers several solutions for the removal of metal (ferrous and non-ferrous) contaminants, based on dierent principles of operation, hence suitable for various applications. magnetic drum The machine consists of a rotating drum made of stainless steel

Finding out the unrealized potential through the use of weight per unit area gauges One of the most vital factors in the production of wood panels is the constant spreading of material. If tolerances are exceeded, higher material and energy consumption are the consequences. MSX, which constantly moves back and forth across the mat before it enters the hot press, maintains tolerances within the optimum range. The result is homogeneous forming in lengthwise and crosswise directions. The enormous technical developments of “Weight per Unit Area Gauges” of the past years are physically not visible. What are the previous limitations of weight per unit area gauges? The x-ray tube needed a cooling device. This resulted in a reduced lifetime. Electronic Wood Systems developed a detector with extremely high sensitivity – probably unmatched in the world. Due to this new detector the net power could be reduced to a small portion of the permitted power.

The particleboard forming line consists of machines for forming and monitoring the particle mat. Additional devices for quality monitoring complete the function of Siempelkamp’s forming line. The plant modules can be adjusted to the respective requirements thus preparing the mat optimally for its compaction in a ContiRoll®. The equipment is designed to produce board thicknesses between 6 and 40 mm without any problem. A typical particle mat former consists of one or two mechanical mat formers for the core layer and two wind sifters for the top and the rear surfaces. The three-layer particleboard thus produced distinguishes by a homogeneous, core layer consisting of coarse particles and two surface layers, the particle size of which is decreasing from the core to the outer faces.

MDF forming lines consist of machines for forming and monitoring the bre mat. Additional devices for quality monitoring complete the function. The plant modules can be adjusted to the respective requirements thus preparing the mat optimally for its compaction in a ContiRoll®. The equipment is designed to produce board thicknesses between 1.5 and 40 mm without any problem. The forming belt conveyor is a modular design as well tuned to plant output and feasible board formats. Features Forming belt with pneumatic tensioning station as well as electric drive station and integrated automatic reject m Integrated belt scale for controlling the mat former output to ensure consistent product quality Mat moisture meter Automatic edge trimming system ex prepress Monitoring equipment to prevent steel belt damage peak detectors metal detector

All contaminants, such as stones, glass, sand, metal, rubber, or high-density wood material ow using Siempelkamp separation technology. Siempelkamp separation technology ensures careful handling of the chips

It is of vital importance that the oriented mat be conveyed precisely from the forming line into the infeed head of the ContiRoll®. Otherwise a dependable production process and a symmetrical heating of both surfaces could not be guaranteed. We therefore use an intermediate belt, which is perfectly tuned to the exible infeed head of Siempelkamp’s ContiRoll® and which adjusts automatically to the respective recipe and process Parameters. Features Basic frame including belt drive Belt tracking unit Tensioning device Motorised slide table, swivelling and moving in production direction Pulley unit Advantages Preassembled unit, modular design integrated in the forming line Positioning of the slide table in the press infeed in dependence on the recipe Options Belt cleaning brush Seamless, endless belt

• warm wooden handles form a nice contrast to the cool high-polished metal • crafted from zinc diecast material

Wet electric lters are required where high demands are made on the levels of separation of aerosols, ne dusts and so on. Wet electric lters may be synergistically integrated into Siempelkamp's press extraction systems. Features Optimum performance through integration of the wet electric lters into the press extraction systems Water-circulation system for press extraction systems and wet electric lters Advantages Lower investment costs through integration High aerosol-separation levels (blue haze) High dust-separation levels Options Unscrubbed gas volume ows from 70000 Bm³/h to 150000 Bm³/h* *) Bm³ = cubic metre at operating pressure

The secondary heating system is an integral part of the ContiRoll® and one of the decisive factors for its optimal functioning. For a perfectly dimensioned secondary heating system signicantly contributes to its eciency. The oil is heated in the boiler house to the temperature required and delivered to the primary circuit. The secondary heating station maintains the temperature in the secondary circuit to the press at set temperature by mixing the oil returning from the press that has already cooled down with the hotter oil of the primary circuit. The thermal oil transfers its thermal energy via hot platens, roller rods, steel belts to the mat to be pressed. Features Advancing temperature of the primary circuit is 280 °C Quick-acting aps for immediate re protection Heating circuits for setting the temperature distribution required by the respective process over the entire press length

One ContiRoll® variant has been suited to the Chinese market: the 4-ft press concept. It is considered to be the optimal solution for the characteristically small factories in China. Nonetheless, it has all the important features of a big ContiRoll®. Especially the exible infeed head enables the production of thin MDF (≥ 2.0 mm). Other advantages: unrivalled uptime, very good pressure distribution, very low thickness tolerances and a fast start-up, relying on fast commissioning of all the components. This press type therefore produces high-quality boards in a resource-ecient production process. Features Material savings by optimal pressure distribution Optimised energy consumption Patented exible press infeed to ensure an optimal evacuation of air and direct heat transfer Innovative process control technology to ensure a high degree of automation An advancing speed of up to 1300 mm/s